Controls Engineer

Location: Champaign, IL
Compensation:
Up to $115,000 base + monthly bonus opportunities

About the Role

We are seeking a Controls Engineer to lead automation, PLC programming, and control-system troubleshooting within a high-volume manufacturing environment. This role is ideal for someone who enjoys improving machine performance, optimizing control logic, and supporting production during both projects and urgent issues.


What You’ll Do

  • Design, modify, and program PLC and HMI systems to support production needs and system upgrades.
  • Troubleshoot controls-related issues during equipment downtime and implement permanent solutions.
  • Improve cycle times, throughput, and quality by optimizing automation logic.
  • Develop standardized documentation, including parameter settings, instructions, and procedures.
  • Maintain control system software archives and ensure version control across platforms.
  • Interpret operational data and drive continuous improvement in safety, quality, and reliability.
  • Partner with vendors on control hardware, system upgrades, and automation components.
  • Support after-hours production or maintenance issues as needed.
  • Participate in engineering projects, equipment commissioning, FAT/SAT activities, and risk assessments.


Qualifications

  • Bachelor’s degree in Engineering (electrical or related discipline preferred).
  • 3+ years of hands-on experience in controls engineering or industrial automation.
  • Strong proficiency in PLC programming using RSLogix/Studio5000, and experience with FactoryTalk View, HMI/SCADA platforms, or Ignition.
  • Ability to read, interpret, and update electrical schematics; knowledge of NEC standards is a plus.
  • Experience improving automation logic, diagnosing downtime issues, and supporting plant manufacturing operations.
  • Solid understanding of machine automation, safety systems, sensors, and communication networks.
  • Strong problem-solving abilities and willingness to support after-hours needs when required.


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